Cat 3208 injector removal

The same is true for all non sleeved engines and for all dry sleeved engines like the 71s. NPD will custom build many Caterpillar 3208 engines and has now added custom build engines for the higher (above 250HP) horsepower units. You´ll need a timing pin and a special puller to remove the injection OTC 7117 Caterpillar Fuel Injector Nozzle Puller OTC7117 OT7117 With the 7117, you can pull the pencil nozzles on Caterpillar 1100/3208 diesel engines without damaging them. Fuel Primer Pump For Caterpillar 3116 3208 C7 C9 C15 3306 B C. Hi guys i have a louisville lnt8000 with a cat 3208 in it. Remove tachometer drive shaft (3). I drained the old yellow looking fuel put in fresh and purged the air, cracked the lines at the pump and spun it over. trade marks and trade names contained and used herein are those Caterpillar 1100 3208 Injector Nozzle Puller OTC-7117 $ 161. 9L Fuel Injector Removal and Installation Instructions; Rebuild Service for Injection Pump for Caterpillar 3208. Time left 15h 5m left. world trade center bombing 1993 article, It to get running orsorry for the off topic post . Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. But that was because they had unit injectors, and no high-pressure injection lines. I see your posts a lot on boat diesel I was hoping you can give me some pointers and sell me some parts. It is obvious that the rocker arm assemblies have to be removed in order to get to the injectors but I have two questions. Low Quality Fuel 9. Use Tooling (D) in order to plug the open ports in the fuel injection pump and in the fuel manifold. JEENDA 8PCS Fuel Injectors 1W-5829 1W5829 for Caterpillar Engine 3208 CAT 225 613B 613C 931B. Operators Manual (OPT) - The operators manual (a. 2003 - 2004. If they go, there is a very strong likelihood of getting sea water in the intake and wrecking the engine. How do you time the injector pump on a 3408. Click for Cat 3208 Cylinder Head torque sequence. The Cummins, while 10 hp less, turn 3000 RPM. 9 qsb380’s. 16. 3208 diesel truck engine serial number 40s1 & up this is a manual produced byjensales inc. Remove plug from cover in Cat 3208 Fuel Injection Pump Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet Fuel Injection Pump Install Caterpillar Cat 3208 starting problem Removal and installation of a fuel injector Caterpillar D9G donkey start and unloading off a low loader CAT-AMax Duramax 7. I did have a leak a few years back and tried the pressure test, but it wouldn't present itself that way. If you are using mobile phone, you could also use menu drawer from browser. There is no rule of thumb on when to do a Freshen up. SKU: M10070M10070 Caterpillar 3208 Fuel Drive Gear Puller. 3208 fuel system is almost 100 suction it only get pressurized once it gets inside the fuel injection pumpgovernor housing area. I am told that a lot of engines have been wrecked and that Caterpillar recognise the problem, They Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet manifold 1. Turn the crankshaft (clockwise) until the timing pin drops into the grove (slot) in the fuel injection pump camshaft. Injector Sleeve Cup Removal Tool & Install Kit. 5. CATERPILLAR 3208 Marine Engine Fuel injection pump Overhaul Cat 3208 fuel injection pump CATERPILLAR 3208 Marine Engine Fuel injection pump Overhaul Caterpillar 3208 valve lash adjustment Setting TDC \u0026 Inserting Pin For C4. Then use a ladies foot ot [Archive] remove injectors 3208 CAT turbo Engine. 1 offer from $89. I remember thinking that maybe the 3208 was set up with a valve somewhere (or maybe the thermostat itself), such that pressurizing the freshwater coolant circuit at the coolan ct-s-eng 3208 ccaatteerrppiillllaarr service manual 3208 engine s/n 75v1 & 90n1 this is a manual produced byjensales inc. Start By: a. Remove seven bolts (1) and governor housing (2). 6 - Injector Sleeves. WE CARRY A FULL LINE OF CATERPILLAR PARTS. I believe it takes two 1/4 inch coarse thread bolts to screw Caterpillar 3208. Parts for Caterpillar 3204 and 3208 Engines Maintain your Caterpillar 3200 Series engines with parts from Diesel Parts Direct. trade marks and trade names contained and used herein are those of others, Detroit 71's were the first engines I saw that would purge themselves if they could start. E. However, the procedures are the same. 500˝ tall with a smooth OD of the spacer barrel. Caterpillar 3126B W/HUEI Style Injectors. Remove the bushing and O-ring seal (1) from the fuel injection pump and pump housing. Question: I have a 1989 Sea Ray with 375-hp Caterpillar 3208 diesels. D5B D6D 225B 3208 518 Fuel Injector Nozzle Puller AM-6V-4061. Caterpillar 3208 Non Turbo Fuel Pump For Cat 3208 Engines 3208x. Engines: Cummins qsb380. You must use the hold down shown with this injector. Then disconnect the fuel line that connects to the injector. New brakes all around. Engines come primer grey so they can be painted to match the other engine in your boat. a. 00 A new fuel injection nozzle should be installed in the cylinder in order to determine if the removed fuel injection nozzle is defective. Problem is at idle once warmed up it will leak diesel out of a hard yellow plastic tube that I believe is going up to the left front corner of the injection pump, into a little elbow fitting that goes into the side of the injection pump. This impression (Cat 3406B Injection Pump Breakdown. First remove the valve cover and rocker arm assembly. So I hired a diesel shop to OT - CAT 3208 Diesel problems. Caterpillar Fuel Injector Nozzle Puller Manufacturers Part #: 7117 With the 7117, you can pull the pencil nozzles on Caterpillar 1100/3208 diesel engines without damaging them. I seem to remember that CAT wanted about $5000 for the part. PDF 3208 Cat Engine Injector Timing Linkpc3208 Cat Engine Injector Timing Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter Page 4/25 3208 Cat Engine Injector Timing Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet I am repowering a 38 Pheonix that had Cat 3208 435 with a pair of Cummins QSB at 425. Connected to the. 3208 was a cheaply built/expensive to repair engine,, no sleeves only had 2 compression rings, they didn't last in trucks. I do remember there was an incorrect pin assignment in the service manual wiring. It gives the owner/operator instructions, shift patterns, capacities (anti freeze, crankcase, oil, hydraulic, etc. Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet manifold 1. It appears the tube runs down the front injector on a caterpillar c7 the cat 3208 engine know your engine engine design and problems cat 3208, cat c13 diesel engine cat injector removal tool cat c7 engine diagram cat diesel engine diagram cat c12 engine diagram cat 3116 injector Captainbob said: We had 3208 TA's in our 37 Topaz. I would stay if you have a 3208 with 6,000 hours that has never been apart do the following: Remove the heads & send the out. published by means of CARPNY TEAM in March, 28 2016. b. Dirty Air Cleaner Does Not Operate Correct! y 4. without the authorization of caterpillar or it’s successors. Even though the Wanderlodge is an 81 the engine is an 83TD. eBay Does it make more sense to choose the new clean, quiet, fuel-efficient and low-maintenance Cat ® C7. Cat 3126B - Caterpillar Injector Sleeve Cup Removal Tool & Install Kit (4036) Cat 3126B - Sleeve Tool Kit. Remove nuts (7) and the cover for the tachometer drive assembly (6). Caterpillar 3208 school bus fleet magazine forums with regard to 3208 cat engine parts diagram image size 400 x 390 px and to view image details please click the image. The aluminium flanges have been superseded by bronze ones. 05-07-2010, 05:31 AM. Marine Long Block configuration: 1yr/2,000 hours. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove". I have seen many 3208s 375 HP Beyond 10,000 hours in Comerical application, and one in a 35 Duffy with 20,000. Goodwrench arm is getting rusty. Also if a cylinder wall was damaged it can often be repaired, in place. Overheating had been a problem for some time prior, incidentally. Super 17 Impeller Cat 3208 Cat 3116 Cat 3126 Seaboard Marine. couldn't find anything wrong. Be the first to write a review About this product. cat 3208 fuel leak. CAT PDF Service Manuals – The CAT PDF service manual contains information on how the major operating systems work, testing, adjusting and troubleshooting guides, as well as disassembly and assembly procedures for your Caterpillar. I recently purchased a 613b cat scraper which has sitting for years. Viewing A Thread 3208 Won T Start. Step 4 = 150 Nm, 110 lb. I checked the weep hole and it has a. At this. Find great deals on ebay for 3208 cat injection pump. It is . Its in a 1976 Ford F7000 single axle semi and its a non turbo 3208. This information about 3208 cat engine coolant flow diagram has been submitted by benson fannie in this category section. 2 CAT 3126 Cylinder Head \u0026 Final Assembly | #FTreeKitty [EP8] 1973 Ford F250 3208 CAT Scaredy Cat Re: Cat 3208 average hours to rebuild. Caterpillar 3208 fuel injection pump housing and governor disassembly assembly remove fuel injection pump housing governor tools needed a b 3p1544 timing pin 1 5p2371 plate 1 Operators Manual (OPT) - The operators manual (a. FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 5P2371 OS1616. . Fuel Injection Timing Not Correct 7. If the levers are moved, the fuel pump calibration will be changed. If the valve does not slide out of the nozzle, install tool (C) and remove valve as follows: a) Push valve into the nozzle with tool (C) until valve is against bottom of nozzle. Discard the fuel injection line. Just got done removing and replacing the fuel injector pump and. Cat 3208 Fuel Injection Pump Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet Cat 3208 Injector Removal. Medium duty topic post but i need help to get running. Location Of Bolt (8) Washer. Caterpillar 3208 Series Need Help Asap Diagnosing Likely Fuel. eBay. hose that would take any excess fuel and dump it out the hose. Air in Fuel system 5. Step 2 = loosen bolts 1 through 18. Cat 3208 fuel pump stopped working. Caterpillar Maintenance & Support Caterpillar Service, Parts & Maintenance Manuals Caterpillar Service Manuals & Parts Manuals. Exhaust System Restriction 6. Restricted fuel return line usually causes the "bathtub" seal to leak and possibly the transfer pump seals. b)Removing the fuel injection lines c)Removing air inlet manifold 1. 3208 Cat Engine Injector Timing Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS Page 4/28 3208 Cat Engine Injector Timing Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B 3P1544 Timing Pin 1 5P2371 Plate 1 OS1616 Bolt ¼”20 NC x 1” long 2 Start By: a)Removing the air filter b)Removing the fuel injection lines c)Removing air inlet Acces PDF Cat 3208 Fuel Injection Pump Installation get the most less latency times to download any of our books considering this one. I am collecting fuel oil in my engine valley "center of the block". Subject: RE: Removing fuel injection pump ,cat 3208. 1. 3208 cat engine parts breakdown 3208 cat engine parts diagram 3208 cat engine parts manual. November 26, 2016 at 5:18 pm #12748. There is a $2,300 Core Deposit until we get the original engine back in build-able condition. Remove the hold down bolt for the injector. A specially designed bridge assembly and mechanical forcing screw power do the job quickly. One of the lifters in the fuel injection pump stuck and wrecked the cam. Install the fuel injection pump housing on tool (A). (9) Tachometer drive shaft. Refer to the Service Manual for more information. Timing Pin Plate Bolt 20 NC x 1 long. They had nothing but problems with them. Participant. Cat 3208 Injector Pump And Fuel Shutoff Solenoid Location Photo; 3116 And 3126 Truck Engines Unit Injector Remove Caterpillar Download Free 3208 Cat Engine Injector Timing classic literature and you can search by keyword or browse by subjects, authors, and genre. 3208 cat fuel injection pump rebuild service or0766 or0902 or0903 this is a rebuild service for a cat 3208 diesel injection pump you need to send your pump to us with the pre paid shipping label Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar 3208 Engine. 0 out of 5 stars. Fuel Injection Timing 2. Location: Texas. Until you bleed the fuel system. All work done by me. Remove the tachometer drive shaft (9) and washer (8) from the camshaft for the fuel injection pumps. 90. ) and adjustment procedures (brakes, clutch, etc. injector pump with braided hose. M10070 Caterpillar 3208 Fuel Drive Gear Puller. The one on the far left is referred to as the “S” injector because it was the injector used on the “40S” serial number series engines. Then disconnect the external fuel line. Air Inlet Piping Damage or Restriction 14. Remove plug from cover in Its in a 1976 Ford F7000 single axle semi and its a non turbo 3208. 1 marine propulsion engine? Or should you repower your existing tried-and true 3208 engine? Or should you repower your existing tried-and true 3208 engine? Caterpillar:3208 Series: Injector removal and test: Mike Parks : 9 - 11-Apr-03 Original Post : 17-Feb-03 : I need to remove the injectors from a pair of 3208Ts for test and or rebuild It is obvious that the rocker arm assemblies have to be removed in order to get to the injectors but I have two questions. If you do not find the exact resolution you are looking for, then go for a native or higher resolution. 3. Don't forget to bookmark how to remove injectors from a 3208 cat using Ctrl + D (PC) or Command + D (macos). Owners manual) is the book that came OEM from the manufacturer when the Caterpillar 3208 Engine was purchased. But with this 3208, like Cat 33 and 34 series, if you crack a nut on an injector with the engine stopped, and then work the priming pump, the fuel runs out at the injector. Location: Pa. com DA: 20 PA: 39 MOZ Rank: 60. This is a fuel drive gear puller for use on the Caterpiller CAT 3208. 17. Install Tool (B) on fuel injection pump (2). injector pump housing . Step 1 = 150 Nm, 110 lb. The CAT 3208 aftercooler seawater flanges are (were) made of aluminium. Remove two nuts (2) and the tachometer drive housing (1) Replied by edb on topic 3204 / 3208 injector removal Hi Team, there is a special tool for the pencil injectors, maybe try Google--before it became available we used 2 suitable pry bars very carefully and with equal force trying not to bend the injector stem--if bent they may not be accepted as an exchange core--and may not work as designed if refitted--a test on an injector pop tester may or may not tell. A head gasket failure on a 3208 is the kiss of death. There is a garbage hauler near me that got suckered into buying a bunch of new trucks with 3208's back when they first came out. Step 3 = 80 Nm, 60 lb. Anyway, I determined shortly thereafter that the gasket had blown into the cylinder although no cooling fluid had escaped. You will need to push the through head adapter up to get the injector out. Caterpillar:3208 Series: Injector removal and test: Mike Parks : 9 - 11-Apr-03 Original Post : 17-Feb-03 : I need to remove the injectors from a pair of 3208Ts for test and or rebuild. It is not very hard to remove the injectors. Another crappy Cat Engine (3208) Caterpillar 3208 remanufactured injection pump CATERPILAR 3208 How to bleed the injector lines on 3208 cat 3406C Fuel Injection Pump Install Caterpillar Cat 3208 starting problem Removal and installation of a fuel injector Caterpillar D9G donkey start and unloading off a low loader CAT-AMax Duramax 7. are usualy side by side (primary+secondary) and most often mounted with a bracket to the fire wall or frame. The job is done quickly and without damage. Excavation. Step 6 = 43 Nm, 32 lb. Remove fuel injection pump (2) from the fuel injection pump housing. Automatic . Its got that ol 3208 and doesn't have but a few hundred hrs on it but it has sit without being started for 10 to 15 yrs. 2 CAT 3126 Cat 3208 Governor Or best offer 11720 shipping. Free Image About Wiring throughout 3208 Cat Engine Parts Diagram) earlier mentioned is actually branded along with: 3208 cat engine parts breakdown, 3208 cat engine parts diagram, 3208 cat engine parts manual, . 1983 Ford LN8000 series work truck w 14' box and lift gate. Removal and Installation of the Fuel Injection Nozzles For the removal and the installation of fuel injection nozzles, special tooling is required. CAT 3208 INJECTION PUMP REMOVAL Rebuilding services for the off topic post . Fuel Injector Nozzle Puller AM-6V-4061 7117. grandtools. + $8. PDF Cat 3208 Fuel Injection Pump Installation stretching across the USA & Continental Europe to Scandinavia, the Baltics and Eastern Europe. This was in 1998. 862 ratio and I am curious what the thoughts are on propping. 5 5. Engine pictures is an example of a 3208 Marine engine, actual engine does not come with Unregistered. The CAT´s are rated at 2800 RPM and when the engines were right (Which was rarely) it turned 2900. Parts for caterpillar 3204 and 3208 engines maintain your The 3208 are great motors. trade marks and trade names contained and used herein are those of others, Caterpillar:3208 Series: Injector removal and test: Mike Parks : 9 - 11-Apr-03 Original Post : 17-Feb-03 : I need to remove the injectors from a pair of 3208Ts for test and or rebuild. filter could be either a single or duel setup, with a dual filter they. Start By: a) Removing the air filter b) Removing the fuel injection lines c) Removing air inlet manifold. They rot. Remove fuel injection line (5). 3208 Cat Fuel Injection Pump Rebuild Service – OR0766, OR0902, OR0903. Services for your jun , do Remove Fuel Transfer Pump NOTE: The following photos show a TYPICAL EXAMPLE and are not an exact representation of the 3208 Generator Set. Any help grateful !!!! ct-s-eng 3208 ccaatteerrppiillllaarr service manual 3208 engine s/n 75v1 & 90n1 this is a manual produced byjensales inc. Vessel Name: Empty Pockets. 00 Cat 3208 Injection Pump Problems. Parts for caterpillar 3204 and 3208 engines maintain your CAT 3208 Cylinder Head Bolts. Cat 3208 Injector Pump And Fuel Shutoff Solenoid Location Photo. This is a rebuild service for a CAT 3208 diesel injection pump (You need to send your pump to us with the pre-paid shipping label we email to you). Engine Used in a Lug Not Correct Condition 13. A fuel injection pump 'rebuild' would include. 6n7527 New Fuel Injection Plunger And Barrel Assembly For Cat 3208. blogspot. Remove Fuel Transfer Pump NOTE: The following photos show a TYPICAL EXAMPLE and are not an exact representation of the 3208 Generator Set. Removal and installation of a fuel injector on a caterpillar C7. This tool applies straight even pulling power through a slide hammer assembly. Bolts with 7 dash Marks. 12 - Injector Sleeve O-Ring Kits. ft. Wow I don't know why I didn't think of that first off, my Mr. Cat. View Image. remove fuel injection pump housing and governor. NOTE: Tachometer drive shaft (9) and washer (8) are removed as an assembly. Pre-owned: Lowest price. 1 2. I am keeping the ZF 301c with a 1. Fuel Injectors There have been three fuel injectors used on the 3208 engine (as shown in Figure 10). Cat 3208 injection pump diagram. 3116 And 3126 Truck Engines Unit Injector Remove Caterpillar. Add to cart. Orsorry for the off topic post . Merely said, the cat 3208 fuel injection pump installation is universally compatible considering any devices to read. Caterpillar:3208 Series: Fuel pump replacement - 3208NA: dave : 4 - 17-Jan-12 Reply: dave : 17-Jan-12 : I´d get your existing pump resealed at your local Cat dealer. Then use a ladies foot ot a. Sometimes need advice on how to proceed with repairs. Remove tube assembly (8) for the engine oil supply to the fuel injection pump. This Fuel Injector Nozzle Puller for Caterpillar is designed to remove pencil nozzles on Cat engines. Before calling to request price and availability, please gather the following information from the data tag located on the valve cover: Serial number. I am doing an engine swap and I am going from cat 3208 to cummins 5. 3208 naturally aspirated 210 hp @ 2800 rpm. 95 Shipping. 6n9987 24v Fuel Shutoff Solenoid For Cat 3208 Series Engines 6n. Remove the banjo bolt and 3208 Cat Fuel Injection Pump Rebuild Service – OR0766, OR0902, OR0903. Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Fuel Injection Pump Housing & Governor TOOLS NEEDED A B. Regular price $600. 4 Cat 3208 fuel injection pump calibration Injection pump fuel leak on Cat 3208 Another crappy Cat Engine (3208) Caterpillar 3208 head gasket Caterpillar Air Fuel Ratio Control Rebuild Injector pump replacement. Application:For Caterpillar Engine 3208. Remove two nuts (2) and the tachometer drive housing (1). Blueview fuel Injector Nozzle 4W7016,OR3420 Fits Caterpillar 3208 engine,Tractor 613C,SR4. For more information contact us at 888-301-1521. 2. My brother and I rebuilt it ourselves for about $1000 in parts, but this was not a task for the inexperienced or faint hearted. By having the engine on TDC does that mean you have the bolt out of the front cover and screwed back in the timing hole into the camshaft . Captainbob said: We had 3208 TA's in our 37 Topaz. We pay shipping both ways. cat. Fuel Sening Is Not Correct S. Caterpillar 3406 3408. The fuel. Timing Advance 3. The manual that you gave me the link for, Ryan, is it the one that I need for my particular engine, because I will buy it right away, or do I need to check my engine numbers? a. Cu-cats. Step 5 = 165 Nm, 120 lb. k. Our services also extend to South Africa, the Middle East, India and S. Injector pump timing on free books. Re: Cat 3208 average hours to rebuild. It appears the tube runs down the front I am repowering a 38 Pheonix that had Cat 3208 435 with a pair of Cummins QSB at 425. Replaced injector pump, and injectors, 175k miles. Country: Usa. c) Turn nut counterclockwise and remove valve from the nozzle body. Last year I overheated one of them and blew a head gasket. b) Push down on body of tool (C) to engage collet on valve with tool (C). Cat 3208 Marine Engine. The tool applies 3208 cat engine parts breakdown 3208 cat engine parts diagram 3208 cat engine parts manual. Any help grateful !!!! The 3208 are great motors. TO ORDER. caterpillar and it’s successors are not responsible for the quality or accuracy of this manual. Turn the crankshaft (clockwise) until the timing pin drops into the groove (slot) in the fuel injection pump camshaft. Caterpillar 3208 6V4069 Injection Pump Gear Puller OEM Tool. A specially designed bridge assembly and mechanical forcing screw power do the job quickly. 12. OT - CAT 3208 Diesel problems. The tool applies Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar 3208 Engine. ). Whether it’s a full engine rebuild for the Caterpillar 3208 or simple maintenance for the Cat 3204, we’ve got the engine parts to keep your fleet operating. Do not loosen screws (3) when the fuel injection pump is removed or installed. Remove plug from cover in fuel injection pump housing and install tool (A). 22 “We’ve designed this nozzle puller to remove pencil nozzles on Cat engines. Loosening Drive Gear (10) 6V4069 Puller. Asia Cat 3208 Fuel Injection Pump Caterpillar 3208 FUEL INJECTION PUMP HOUSING AND GOVERNOR DISASSEMBLY & ASSEMBLY •Remove Page 4/22 I am going to guess that you have a 3208 cat in that truck. Description. Michael Piva. You can remove the gear without the puller but it is a tapered fit and stuck on very tight .

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